CNC machining flow chart

Responsible Person

CNC Machining Flowchart

Form (document)

Caveat

Production Control

Production order (in-plant material)

Production managers and salespersons need to be notified when the production department is unable to produce orders in a timely manner.

Manufacturing instruction order (guest material)

Material Man

Material Requisition Form

1. Products need to be effectively protected (reasonable placement: products should not exceed the pallet / no collision between products)

2. The incoming materials from the previous process must have qualified labels.

Technician Shift/Team Leader

Drawings

1. Drawings need to be up-to-date and have stamped approval

2. Drawings need to be clear and easy to recognize

procedural requisitions

1. Correct program version

2. There are alkali washing processes need to consider the amount of alkali washing surplus

Shift/Team Leader Quality Control

Drawings

1. The incoming material is consistent with the drawings

2. No missing machining/deformation/scratches in the previous process.

Technician Shift/Team Leader

Fixture drawings/tool lists

1. Whether the fixture should be anti-slip effect

2. Whether the positioning datum of the fixture is reasonable

3. Whether the employee is deformed when clamping, clamping is not in place

Technician Shift/Team Leader

Drawings

1. The machine adjustment technician needs to check himself/herself

2. The adjusted products need to be separated and labeled, and can only be released after the quality control confirms that they are qualified.

Quality Control

First record

1.QC confirms that the first piece is qualified before mass production.

Sample

2. The first confirmed product is required

Operator

First product drawing

1. Products and fixtures need to be free of impurities/waste chipping.

2. Products and fixtures need to be free of impurities/waste chipping.

3. Clamping needs to be firm, no safety hazards

1. Close the safety door during operation

2. Machine abnormalities in a timely manner to stop and immediately report to the supervisor to deal with

1. No collision in dismantling workpieces

2. Blow out the aluminum chips and oil with an air gun.

3. Attention to the protection of personal safety

1. Blow the fixture clean with air gun, no impurities/waste chipping

Operator quality inspection

Process Inspection Record Sheet

1. The product is free from pressure wound/deformation lines/step marks/burs/bumps and other defects.

2. Products need to measure the size of the 4 corners, after the process of alkali washing need to consider the residual amount of alkali washing

3. Screw threads need to be through the gauge through / stop the gauge stop, the depth of OK

4. The discovery of defects needs to be traced back in a timely manner.

Operator

Label

1. Good products and defective products need to be isolated and labeled to differentiate them

Material Man

2. Products need to be effectively protected (reasonable placement: products do not exceed the pallet / products do not collide with each other).

3. Product quantity/model/date/QC judgment, etc.