Custom high precision Air plane parts 5 Axis CNC Machining Parts
The process of using 5-axis CNC machining to manufacture high-precision parts requires advanced technology and skilled expertise. Here’s a standard workflow for producing precision parts using 5-axis machining:
1. Design and CAD Model Preparation
Before machining begins, clients typically provide 3D CAD models or technical drawings that specify the part’s geometry, dimensions, material, surface finish requirements, and tolerance standards.
If detailed drawings are unavailable, engineers work with the client to design a part that meets both functional and machining requirements.
2. Material Selection
Based on the part’s application and specifications, the appropriate material is selected. Common materials for high-precision parts include aluminum, titanium, stainless steel, and engineering plastics. For aerospace parts, lightweight yet strong materials such as titanium alloys are often preferred.
3. Toolpath Programming
CNC programmers create the machining strategy using specialized CAM (Computer-Aided Manufacturing) software. They define the toolpath, which determines the movement of the cutting tool to precisely shape the part, ensuring that all five axes (X, Y, Z, A, and B) are utilized efficiently for complex contours.
4. Machine Setup
Once the toolpaths are programmed, the 5-axis CNC machine is set up. The raw material is clamped securely to minimize vibration and movement during machining. The appropriate cutting tools, such as end mills, ball mills, and drills, are selected based on the material and part features.
5. Machining Process
The 5-axis CNC machine simultaneously controls the movement of the part along five axes, allowing the cutting tool to access difficult-to-reach areas without repositioning the part. This capability is essential for creating intricate geometries, reducing cycle time, and maintaining tight tolerances.
6. Quality Control and Inspection
After the part is machined, it undergoes rigorous quality control checks. Precision measuring equipment like CMMs (Coordinate Measuring Machines) is used to verify that the part meets the specified dimensions and tolerances. Surface finish and structural integrity are also inspected.
7. Finishing and Surface Treatment
Depending on the application, additional finishing processes such as deburring, polishing, anodizing, or heat treatment may be applied to enhance the part’s durability, corrosion resistance, or aesthetic appeal.
8. Final Inspection and Delivery
After all finishing processes are complete, the part undergoes a final inspection before being packaged and shipped to the client. Each part must meet the highest standards of precision, especially in industries like aerospace, where reliability is critical.
This process ensures that every high-precision part produced through 5-axis CNC machining meets the most stringent industry standards for quality, accuracy, and performance.
Product Parameters
Material |
Iron,steel,aluminum or as customer request. |
Surface treatment |
Anodized,Sandblasting, Powder Coating, etc |
Quality Inspection |
100% Inspection |
Tolerance |
+/-0.01mm |
Product Name |
Custom high precision parts |
Size |
Customized size |
Drawing format |
STP, Step, Igs, Iges, X_T, Sat, Stl, Sld,xml |
OEM/ODM |
Professional OEM ODM Custom Metal Fabrication |
Production Capacity |
15000 tons per year |
Application |
Machinery parts, locomotive part,marine part, truck part, OEM Engineering Machinery Equipment |
Pricing Term |
EXW, FOB CIF,FCA,DAP,DDP etc. |
Equipment |
3/4/5 Axis Center Machining/Milling/Lathe, CNC Turning, Swiss CNC Turning, Surface Grinding, Centerless Grinding, Wire Cut EDM, Sinker EDM |
Packing |
EPE, Plastic Bag, Bubble Bag or Custom Package |
Delivery Time |
Sample Day: Within 7 Days; Mass Production : 15~45Days |
Custom Process:
Sample:
FAQ:
1. Are you a manufacturer or a trading company?
We are the set design, development, production, sale, and service of industry and trade-oriented enterprises,dedicate to precision CNC machining services customized for non-standard products.
2. How can I get a quote?
Please offer 2D or 3D drawings (PDF/STEP/IGS/DWG...) with material, dimension, tolerance, surface treatment, quantity, and other technical requirement, etc. We will offer a quotation in 24 hours.
3. Can I get a quote without drawings?
Sure, we appreciate receiving your samples, pictures, or drafts with detailed dimensions for an accurate quotation.
4. Will my drawings be divulged if you benefit?
No, we pay much attention to protecting our customers' privacy, and signing NDA are also accepted if needed.
5. Can you provide samples for free?
Our sample is free, Freight charge only.
Generally, 5-7 days for samples, and 3-4 weeks for mass production.
7. How do you control the quality?
(1) Material inspection--Check the material surface and rough dimensions.
(2) Production first inspection--To ensure the critical dimension in mass production.
(3) Sampling inspection--Check the quality before sending it to the warehouse.
(4) Pre-shipment inspection--100% inspected by QC before shipment.
8. How do I know the progress of my order?
We will offer a detailed product schedule and send weekly reports with digital pictures and videos which show the machining progress.
9. What will you do if we receive poor-quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.