Precision Wire EDM Service
CNC Machining Service for Precious Metals Wire EDM Broaching Laser Machining Aluminum Parts
Advantages of Wire EDM
- Precision and Accuracy: It is known for producing parts with extremely tight tolerances, often within +/- 0.0001 inches. This level of precision is critical for industries such as aerospace, medical, and tool and die making.
- Complex Geometries: This method can create complex shapes that are difficult or impossible to achieve with traditional machining processes. These include sharp inside corners, intricate patterns and detailed contours.
- Material Versatility: It can cut any conductive material, including hard metals such as titanium and hardened tool steel, without stressing or distorting the material.
- Smooth Surface Finish: The process typically requires little to no post-processing because it achieves a smooth surface of Ra 16 micro inches. This reduces overall production time and cost.
- Non-Contact Cutting: Since the wire is never in physical contact with the part, no cutting forces are generated, eliminating mechanical stresses during the process. This feature is especially beneficial for fragile or thin-walled parts.
Fields of application of wire-cutting
1.Mold Manufacturing
Mold processing is one of the most important applications of WEDM technology, especially suitable for processing molds with high precision and complex geometry. Molds include injection molds, stamping molds, drawing molds and die casting molds.
Advantage: WEDM can process very complex mold cavities, grooves, pilot holes, etc., and can maintain very high precision, and is suitable for processing hard materials, such as high-speed steel, tungsten carbide and so on.
2. Aerospace
Aerospace industry on the parts of the high precision and quality requirements, wire cutting in the processing of complex parts, precision metal components, especially difficult to process materials such as titanium alloys, nickel-based alloys and composite materials processing.
Advantage: able to process thin-walled parts, fine parts and parts with extremely precise shape and size requirements, and no cutting force, which will not cause material deformation.
3. Medical Devices
Medical equipment parts usually have high requirements for precision and surface finish, wire cutting can be used to manufacture a variety of precision metal medical tools, implants, surgical instruments and high-precision diagnostic and therapeutic equipment parts.
Advantage: WEDM can process materials such as stainless steel, titanium alloy, etc., and is capable of producing tiny, complex and fine medical device parts.
4. Electronics industry
Wire cutting is widely used in the processing of electronic parts, such as connectors, microelectronic components, integrated circuits molds and other electronic equipment required in the precision parts.
Advantage: It can process tiny parts with high precision, especially complex shapes and connection points or conductive parts in high-density circuit boards.
5. Automotive industry
Automotive industry on the engine parts, transmission system parts, body molds and other complex parts of high precision requirements, wire cutting is widely used in the processing of high hardness materials.
Advantage: Ability to machine complex drive train parts, molds and other high hardness parts with dimensional accuracy and durability.
6. Optics and micromechanics
Wire EDM is used for precision parts machining of optical instruments and micromechanical devices. Especially when high precision is required for micro parts and complex shapes, wire EDM provides unrivaled machining results.
Advantage: Complex parts can be processed with micron-level precision, making it suitable for the manufacture of tiny optical components and micromechanical parts.
7. Watches and clocks
Wire EDM technology is widely used in the manufacture of watch parts, especially complex parts in gears and movements, and also in the precision design and cutting of jewelry.
Advantage: able to realize high precision and complex shape parts processing, suitable for cutting and processing of high value materials such as precious metals.
Workshop
Inspection
About us
- Our Advantages
- Comprehensive quality assurance
- ISO9001, AS9100, IATF16949, SGS, CE certifications.
- 100% Inspection Before Shipment (CMM, PJ, CP etc.)
- Inspection accuracy: 0.0015mm
- Rich industry experience
- More than 15 years of professional experience in machining metal parts
- Covering more than 30 countries around the world to provide customized solutions
- Adopting modern production equipment and management system to achieve efficient production
- High production capacity
- Supply Ability: 300,000Piece/Month, Samples 3-7 days.
- 3/4/5 axis CNC machines, CNC lathes, Gantry machining center, Grinder etc.
- Production accuracy:0.001mm
- One-stop service
- Professional Engineer Team Service
- Advice on optimisation of product structure and production process
- 24-hour telephone support and remote webcam service
- Certifications
- Company Profile
ShenZhen Pans Technology Co.,Ltd is a manufacturer dedicated to providing full-service integration of R&D, manufacturing and sales for key components of precision equipment hardware.
We are deeply engaged in precision machining, automation equipment, medical, aviation, optical communication, laser, sensor and hybrid integrated circuits, and have superb skills. The company is well-equipped, with more than 150 sets of high-end CNC machining centers, lathes, wire cutting machines and laser marking machines such as TAIKE, supplemented by three-coordinate measuring machines, roundness meters, and precision testing equipment to ensure excellent quality. We are good at processing a variety of materials such as stainless steel, tungsten copper, copper, aluminum alloy, SF20T, KOVAR 4J29, etc., providing one-stop solutions from mold design to molding, and then to secondary processing such as anodizing, electroplating, powder spraying, etc.
Adhering to the core concept of "low cost, high efficiency, and excellent products", we are committed to creating the best quality hardware products for customers. Guided by customer needs and striving for excellence, we have won wide praise and trust from the market with excellent quality and fast delivery. Your drawings or samples are the starting point of our cooperation. We look forward to creating brilliance with you.
Packing & Delivery
FAQ
1.Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing metal castings.
2. What kind of production service do you provide?
Mold making, lost wax casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.
3.What do I need for offering a quote ?
Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.), quantity, application
or samples. Then we will quote the best price within 24h.
4.What materials you can do?
We make investment castings of stainless steel, carbon steel, aluminum, brass or bronze.
5.What is the production cycle?
It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers' requirement by adjusting our
workshop schedule.